IATF 16949:2015 – Most Frequent Nonconformance’s
9.3 Internal Auditing (22 NCs)- product audits not effective
- internal audits did not include 3rd shift
- process auditing not effective
- annual layout not effective
- layered process audits not conducted per schedule
- control of prioritization not effectively implemented
7.1.5 Monitoring and Measurement (26 NCs)
- laboratory technical procedures not fully implemented
- calibration not performed per established procedures
- MSA Studies not effective and not conducted per all items on control plan
- contingency plan not effective and not tested
8.3 Design (33 NCs)
- PFMEA recommended action (design issue) open after year with no action
- special characteristics on customer blue print not transferred to control plan or work instructions
- development process not effective in transferring information to manufacturing process inputs
- checking fixture validation process not fully effective
8.5 Production (59 NCs)
- verification of job set-up process not completely effective
- control plans not properly documented
- revision control not fully implemented
- control plans and PFMEAs not updated
- process to ensure work instructions not fully effective
- process for tooling management not fully effective
- process for maintenance not fully effective
